| |
|
KDYD Bearing ring and steel ball are adopted with
GCr 15 to be made.
The Chemical Composition See Table 1
The contrast of Bearing Steel No.of each country See Table 2
The preserving shelf generally adopting 0.8F cold rolling steel
strap, punching to be made, also having plasties, phenol Aldehyde
and preserving shelf. |
|
Chemical Composition(%) |
|
No. |
C |
Mn |
Si |
Cr |
S |
P |
Ni |
Cu |
HB |
|
< |
|
Gcr15 |
0.95~1.05 |
0.20~0.4 |
0.15~0.35 |
1.30~1.65 |
0.02 |
0.027 |
0.3 |
0.25 |
170-207 |
|
Country |
China |
International Standard Organization |
U.S.A |
Germany |
Japan |
Sweden |
|
Bearing |
GCR15 |
683/XVIII |
(AISI)52100 |
(Din)100Cr6 |
(Jis)SUJ2 |
SKF3 |
|
Steel number |
According to the international standard, the Accuracy
of KDYD Bearing can be divided into five grades: normal Grade 0.High
Grade 6. Accurate grade 5. Over. Accuracy Grade 4. and over the
4 thgrade 2.
The grade of tolerance is in accordance with the standard of GB/T307.1-94
The Contrast of Bearing Accuracy See Table 3 |
|
Country |
Standard |
Accuracy
Grade |
|
China |
GB307.1 |
0 |
6 |
5 |
4 |
2 |
International Standard Organization |
ISO |
0 |
6 |
5 |
4 |
2 |
|
Sweden |
SKF |
P0 |
P6 |
P5 |
P4 |
P2 |
|
Germany |
DIN |
P0 |
P6 |
P5 |
P4 |
P2 |
|
Japan |
JIS |
P0 |
P6 |
P5 |
P4 |
P2 |
U.S.A |
ANSI |
ABEC1 |
ABEC3 |
ABEC5 |
ABEC7 |
ABEC9 |
General purpose grease No. and function |
| Company
Brand |
Designation
No. |
Dropping Tem °C |
Penetrational
25 °C |
Working tem °C |
| Shell |
Alvania RL2 |
185 |
265~295 |
-35~120 |
| Alvania RLQ2 |
195 |
265~295 |
-25~120 |
| Alvania R3 |
185 |
220~250 |
-35~135 |
| Alvania EP2 |
185 |
265~295 |
-25~110 |
|
Chevron |
SR1-2 |
240 |
255~280 |
-30~175 |
| OEM |
243 |
270 |
-30~170 |
|
|
|
|
| Jin
Zhi |
HAS |
206 |
280 |
-40~130 |
HTHS |
300 |
280 |
-40~200 |
TSA |
192 |
280 |
-50~150 |
Low noise |
198 |
280 |
-20~120 |
Mobil |
Mobil EP2 |
180 |
305~350 |
-10~120 |
Mobil XHP222 |
280 |
281 |
-29~177 |
Mobil 28 |
260 |
265~295 |
-55~175 |
Mobil 44 |
260 |
240~270 |
-60~170 |
| Kyodo
Yushi |
Raremax Super |
190 |
260 |
-40~170 |
SRL |
185 |
225~245 |
-40~145 |
PS2 |
190 |
250~275 |
-50~150 |
ET150 |
260 |
255~280 |
-10~160 |
Eseeo |
Andok C |
260 |
190~210 |
-30~140 |
Beacon 325 |
190 |
255~280 |
-54~120 |
Polyrex EM |
288 |
305~340 |
-30~180 |
Polyrex EP2 |
280 |
280~310 |
-40~180 |
| Kluber |
Lsoflex LD518 |
190 |
255~280 |
-50~110 |
Lsoflex NBU15 |
250 |
255~280 |
-30~120 |
Appendix 1
Table 1 Inner Ring of 0 Grade Tolerance |
|
d(mm) |
 dmp |
Vdp2) |
Vdmp |
Kia |
 Bs |
VBs |
|
Diameter Series |
|
9 |
0,1 |
2,3,4 |
All |
Normal |
Amended3) |
|
over |
incl. |
high |
low |
|
max. |
|
max. |
max. |
high |
low |
max. |
|
0.61) |
2.5 |
0 |
-8 |
10 |
8 |
6 |
6 |
10 |
0 |
-40 |
- |
12 |
|
2.5 |
10 |
0 |
-8 |
10 |
8 |
6 |
6 |
10 |
0 |
-120 |
-250 |
15 |
|
10 |
18 |
0 |
-8 |
10 |
8 |
6 |
6 |
10 |
0 |
-120 |
-250 |
20 |
|
18 |
30 |
0 |
-10 |
13 |
10 |
8 |
8 |
13 |
0 |
-120 |
-250 |
20 |
|
30 |
50 |
0 |
-12 |
15 |
12 |
9 |
9 |
15 |
0 |
-120 |
-250 |
20 |
|
50 |
80 |
0 |
-15 |
19 |
19 |
11 |
11 |
20 |
0 |
-150 |
-380 |
25 |
|
80 |
120 |
0 |
-20 |
25 |
25 |
15 |
15 |
25 |
0 |
-200 |
-380 |
25 |
Note:
1)Including 0.6
2)Diameter series 7 and ,no regular cost
3)Indicating the single internal ring of the earing to be used in
pari of group during installation |
Table 2 Out Ring of 0 Grade Tolerance |
|
D(mm) |
 dmp |
Vdp2)4) |
Vdmp4) |
Kea |
 Cs
 Cis 5)
|
Vcs
Vcis5) |
|
Open Bearing |
Capped
Bearings3) |
|
|
|
9 |
0,1 |
2,3,4 |
2,3,4 |
|
over |
incl. |
high |
low |
max.
|
max. |
max. |
high |
low |
max. |
|
2.51) |
6 |
0 |
-8 |
10 |
8 |
6 |
10 |
6 |
15 |
Identical to ¡÷Bs and VBs of inner ring of same bearing
|
|
6 |
18 |
0 |
-8 |
10 |
8 |
6 |
10 |
6 |
15 |
|
18 |
30 |
0 |
-9 |
12 |
9 |
7 |
12 |
7 |
15 |
|
30 |
50 |
0 |
-11 |
14 |
11 |
8 |
16 |
8 |
20 |
|
50 |
80 |
0 |
-13 |
16 |
13 |
10 |
20 |
10 |
25 |
|
80 |
120 |
0 |
-15 |
19 |
19 |
11 |
26 |
11 |
35 |
|
120 |
150 |
0 |
-18 |
23 |
23 |
14 |
30 |
14 |
40 |
|
150 |
180 |
0 |
-25 |
31 |
31 |
19 |
38 |
19 |
45 |
|
180 |
250 |
0 |
-30 |
38 |
38 |
23 |
- |
23 |
50 |
Note:
1)Including 2.5
2)Diameter series 7 and 8,no regular cost
3)Diameter series 9.0 and 1,no regular cost
4)Suitable for inside and outside brake ring before installation
or after discharge.
5)Only suitable for groove type ball bearing. |
Appendix 2
Table 3 Inner Ring of 6Grade Tolerance |
|
d(mm) |
 dmp |
Vdp2) |
Vdmp |
Kia |
 Bs |
VBs |
|
Diameter Series |
|
9 |
0,1 |
2,3,4 |
All |
Nornal |
Amended3 |
|
over |
incl. |
high |
low |
|
max. |
|
max. |
max. |
high |
low |
max. |
|
0.61) |
2.5 |
0 |
-7 |
9 |
7 |
5 |
5 |
5 |
0 |
-40 |
- |
12 |
|
2.5 |
10 |
0 |
-7 |
9 |
7 |
5 |
5 |
6 |
0 |
-120 |
-250 |
15 |
|
10 |
18 |
0 |
-7 |
9 |
7 |
5 |
5 |
7 |
0 |
-120 |
-250 |
20 |
|
18 |
30 |
0 |
-8 |
10 |
8 |
6 |
6 |
8 |
0 |
-120 |
-250 |
20 |
|
30 |
50 |
0 |
-10 |
13 |
10 |
8 |
8 |
10 |
0 |
-120 |
-250 |
20 |
|
50 |
80 |
0 |
-12 |
15 |
15 |
9 |
9 |
10 |
0 |
-150 |
-380 |
25 |
|
80 |
120 |
0 |
-15 |
19 |
19 |
11 |
11 |
13 |
0 |
-200 |
-380 |
25 |
Note:
1)Including 0.6
2)Diameter series 7 and ,no regular cost
3)Indicating the single internal ring of the earing to be used in
pari of group during installation |
Table 4 Our Ring of 6Grade Tolerance |
|
D(mm) |
 dmp |
Vdp2)4) |
Vdmp4) |
Kea |
 Cs
 Cis 5)
|
Vcs
Vcis5) |
|
Open Bearing |
Capped
Bearings3) |
|
Diameter Series |
|
9 |
0,1 |
2,3,4 |
0,1,2,3,4 |
|
over |
incl. |
high |
low |
max.
|
max. |
max. |
high |
low |
max. |
|
2.51) |
6 |
0 |
-7 |
9 |
7 |
5 |
9 |
5 |
8 |
Identical to ¡÷Bs and VBs of inner ring of same bearing
|
|
6 |
18 |
0 |
-7 |
9 |
7 |
5 |
9 |
5 |
8 |
|
18 |
30 |
0 |
-8 |
10 |
8 |
6 |
10 |
6 |
9 |
|
30 |
50 |
0 |
-9 |
11 |
9 |
7 |
13 |
7 |
10 |
|
50 |
80 |
0 |
-11 |
14 |
11 |
8 |
16 |
8 |
13 |
|
80 |
120 |
0 |
-13 |
16 |
16 |
10 |
20 |
10 |
18 |
|
120 |
150 |
0 |
-15 |
19 |
19 |
11 |
25 |
11 |
20 |
|
150 |
180 |
0 |
-18 |
23 |
23 |
14 |
30 |
14 |
23 |
|
180 |
250 |
0 |
-20 |
25 |
25 |
15 |
- |
15 |
25 |
Note:
1)Including 2.5
2)Diameter series 7 and 8,no regular cost
3)Diameter series 9.0 and 1,no regular cost
4)Suitable for inside and outside brake ring before installation
or after discharge.
5)Only suitable for groove type ball bearing. |
In accoedance with the standard of ISO05753,The
radial Clearance can be divided into five groups.
Radial Clearance Value without load See Table 6 |
Table 5 Radial play of Deep-groove
Ball Bearing |
|
Bore diameterd(mm) |
Group2 |
Sramdard group |
Group3 |
Group4 |
Group5 |
|
Over |
TO |
Min. |
Max.. |
Min. |
Max.. |
Min. |
Max.. |
Min. |
Max. |
Min. |
Max.. |
|
2.5 |
6 |
0 |
7 |
2 |
13 |
8 |
23 |
- |
- |
- |
- |
|
6 |
10 |
0 |
7 |
2 |
13 |
8 |
23 |
14 |
29 |
20 |
37 |
|
10 |
18 |
0 |
9 |
3 |
18 |
11 |
25 |
18 |
33 |
25 |
45 |
|
18 |
24 |
0 |
10 |
5 |
20 |
13 |
28 |
20 |
36 |
28 |
48 |
|
24 |
30 |
1 |
11 |
5 |
20 |
13 |
28 |
23 |
41 |
30 |
53 |
|
30 |
40 |
1 |
11 |
6 |
20 |
15 |
33 |
28 |
46 |
40 |
64 |
|
40 |
50 |
1 |
11 |
6 |
23 |
18 |
36 |
30 |
51 |
45 |
73 |
|
50 |
65 |
1 |
15 |
8 |
28 |
23 |
43 |
38 |
61 |
55 |
90 |
|
65 |
80 |
1 |
15 |
10 |
30 |
25 |
51 |
46 |
71 |
65 |
105 |
|
80 |
100 |
1 |
18 |
12 |
36 |
30 |
58 |
53 |
84 |
75 |
120 |
Note:C2 Group Clearance only for Boaring over 6
Grade Accurancy |
| Bearing should normally be put under the protecied
condition then it is to be stored and preserved. The rustresisting
period is half a year. If there is half a year over the preservation
period. at be time before the expiring date of rustresisting you have
to check it over then according to the stipuation to be rustresisted
again so as to keep the bearing not rusty. |
Generally KDYD Bearing is to be packed in the plastic
pipesor in the thin membrane bags(10 sets). Then to be packed into
the medium size Paper Box(50 sets or 100 sets). Then all to be packed
in to the carton as the external packing small.
The users who have any requirements in packing may write then down
in the contract. |
Deep Groove Ball Bearing Accelerating Vibration
Balue(dB). See Table 6.7
Table 6 JB/T10187-2000 Single Bearing Vibration speed
Grade can not be over the following Values |
|
Bore
diameter
d/mm |
V1) |
V1 |
V2 |
V3V |
V4 |
|
LOW
Frequ
- ency |
Medium
Frequ
- ency |
High
Frequ
- ency |
LOW
Frequ
- ency |
Medium
Frequ
- ency |
High
Frequ
- ency |
LOW
Frequ
- ency |
Medium
Frequ
- ency |
High
Frequ
- ency |
LOW
Frequ
- ency |
Medium
Frequ
- ency |
High
Frequ
- ency |
LOW
Frequ
- ency |
Medium
Frequ
- ency |
High
Frequ
- ency |
|
3 |
80 |
44 |
44 |
60 |
35 |
32 |
48 |
26 |
22 |
31 |
16 |
15 |
28 |
10 |
10 |
|
4 |
80 |
44 |
44 |
60 |
35 |
32 |
48 |
26 |
22 |
31 |
16 |
15 |
28 |
10 |
10 |
|
5 |
110 |
72 |
60 |
74 |
48 |
40 |
58 |
36 |
30 |
35 |
21 |
18 |
32 |
11 |
11 |
|
6 |
110 |
72 |
60 |
74 |
48 |
40 |
58 |
36 |
30 |
35 |
21 |
18 |
32 |
11 |
11 |
|
7 |
130 |
96 |
80 |
92 |
66 |
54 |
72 |
48 |
40 |
44 |
28 |
24 |
38 |
12 |
12 |
|
8 |
130 |
96 |
80 |
92 |
66 |
54 |
72 |
48 |
40 |
44 |
28 |
24 |
38 |
12 |
12 |
|
9 |
130 |
96 |
80 |
92 |
66 |
54 |
72 |
48 |
40 |
44 |
28 |
24 |
38 |
12 |
12 |
|
10 |
160 |
120 |
100 |
120 |
80 |
70 |
90 |
60 |
50 |
55 |
35 |
30 |
45 |
14 |
15 |
|
12 |
160 |
120 |
100 |
120 |
80 |
70 |
90 |
60 |
50 |
55 |
35 |
30 |
45 |
14 |
15 |
|
15 |
210 |
150 |
120 |
150 |
100 |
85 |
110 |
78 |
60 |
65 |
46 |
35 |
52 |
18 |
18 |
|
17 |
210 |
150 |
120 |
150 |
100 |
85 |
110 |
78 |
60 |
65 |
46 |
35 |
52 |
18 |
18 |
|
20 |
260 |
190 |
150 |
180 |
125 |
100 |
130 |
100 |
75 |
80 |
60 |
45 |
60 |
25 |
25 |
|
22 |
260 |
190 |
150 |
180 |
125 |
100 |
130 |
100 |
75 |
80 |
60 |
45 |
60 |
30 |
32 |
|
25 |
260 |
190 |
150 |
180 |
125 |
100 |
130 |
100 |
75 |
80 |
60 |
45 |
60 |
30 |
32 |
|
28 |
260 |
190 |
150 |
180 |
125 |
100 |
130 |
100 |
75 |
80 |
60 |
45 |
60 |
35 |
40 |
|
30 |
300 |
240 |
190 |
200 |
150 |
130 |
150 |
120 |
100 |
90 |
75 |
60 |
70 |
35 |
40 |
|
32 |
300 |
240 |
190 |
200 |
150 |
130 |
150 |
120 |
100 |
90 |
75 |
60 |
70 |
35 |
40 |
|
35 |
300 |
240 |
190 |
200 |
150 |
130 |
150 |
120 |
100 |
90 |
75 |
60 |
70 |
42 |
45 |
|
40 |
360 |
300 |
260 |
240 |
180 |
160 |
180 |
150 |
130 |
110 |
90 |
80 |
82 |
50 |
50 |
|
45 |
360 |
300 |
260 |
240 |
180 |
160 |
180 |
150 |
130 |
110 |
90 |
80 |
82 |
60 |
60 |
|
50 |
420 |
320 |
320 |
280 |
200 |
200 |
210 |
160 |
160 |
125 |
100 |
100 |
95 |
70 |
70 |
|
55 |
420 |
360 |
360 |
280 |
220 |
200 |
210 |
180 |
180 |
125 |
110 |
110 |
95 |
70 |
70 |
|
60 |
480 |
360 |
440 |
320 |
220 |
240 |
240 |
180 |
200 |
145 |
110 |
130 |
100 |
80 |
80 |
|
1) In bearings code does not mean
that. |
Table 7 Single
BEaring Vibration speen Grade can not be over the following Values |
|
Bore
diameter
d/mm |
V1) |
V1 |
V2 |
V3V |
V4 |
|
LOW
Frequ
- ency |
Medium
Frequ
- ency |
High
Frequ
- ency |
LOW
Frequ
- ency |
Medium
Frequ
- ency |
High
Frequ
- ency |
LOW
Frequ
- ency |
Medium
Frequ
- ency |
High
Frequ
- ency |
LOW
Frequ
- ency |
Medium
Frequ
- ency |
High
Frequ
- ency |
LOW
Frequ
- ency |
Medium
Frequ
- ency |
High
Frequ
- ency |
|
65 |
300 |
260 |
420 |
180 |
160 |
240 |
130 |
100 |
150 |
105 |
80 |
105 |
50 |
50 |
75 |
|
70 |
360 |
310 |
460 |
200 |
180 |
280 |
150 |
120 |
200 |
110 |
90 |
135 |
58 |
58 |
88 |
|
70 |
360 |
310 |
460 |
200 |
180 |
280 |
150 |
120 |
200 |
110 |
90 |
135 |
58 |
58 |
88 |
|
80 |
420 |
360 |
540 |
240 |
210 |
320 |
180 |
120 |
240 |
130 |
110 |
160 |
65 |
65 |
100 |
|
85 |
420 |
360 |
540 | |